Showing posts with label Mining Machinery. Show all posts
Showing posts with label Mining Machinery. Show all posts

Saturday, October 10, 2015

Six factors influences screening efficiency of vibrating screen

Vibrating screen is one most important sieving equipment in mining, metallurgical, chemical and other industries In the actual operation, many factors may influence the screening efficiency, here PK Machinery will introduce as follows:
1. crackle occurs on the steel channel of motor bracket
In the process of running, the platform vibrates strongly which will directly cause a large secondary vibration in the process of running which will make steel channel of motor bracket crack.

motor bracket of vibratory feeders
 
2. weight deviation of vibrator eccentric
Vibrator eccentric is to make the vibrating screen vibrate, its weight directly affects the vibrating amplitude value, if there is eccentric weight deviation, the vibration force will be scattered at running time, which is directly reflected on the screen body, and the amplitudes inconformity of each part, it will cause vibration sieve connection parts or welding joint cracking.

weight deviation of vibrator eccentric
 
3. severe wear and deformation of outlet lining plate.
From wear condition of outlet side plate, soil and ore residue mixed and harden, during start-up and running processing, the vibrating screen vibrates and tamps constantly, soil becomes hardening and causes the soil and side plate striking.
4. crackle occurs on side plate and reinforcing rib crack, and the length is different.
Soil stuck seriously inside the outlet side plate, when vibrating screen works, soil compaction, and there will be a huge impact contact generated between vibrating screen and screen base frame. At the same time, it also seriously affects the linear motion of vibrating screen.

crackle occurs on side plate
 
5. damping spring failure.
After using for a long time, the spring will occur permanent deformation due to the rubber aging or long-term stress which lead to the spring failure and vibrating amplitude inconformity of each part, causing the vibrating screen connection parts or welding joint cracking.
6. misalignment of eccentric plumb line and natural plumb line.
When install an exciter, after connecting the universal shaft coupling and exciter well, there will be misalignment of eccentric plumb line and natural plumb line due to the influence of the driving shaft torque which leads to eccentric rotation out of sync, and the inconformity of amplitude of vibrating screen each part, causing the vibrating screen connection parts or welding joint cracking.

misalignment of eccentric plumb line
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Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyorVibrating screenBucket elevatorScrew conveyorand Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.

Henan Pingyuan Mining Machinery Co., Ltd 
Address: 289 Yellow River Road, Xinxiang City, Henan Province, China. 
Tel: +86 373 579 9198
Fax: +86 373 507 1699
Email Address: info@pkmachinery.com
Official Website: http://www.pkmachinery.com/








Friday, August 28, 2015

Dewatering Screen for coal industry

Dewatering screens have a wide variety of application including dewatering, desliming, degritting, rinsing, scrubbing and washing. It is made up of screen cloth, vibration exciter, supporting system and motor. Materials such as sand, gravel, crushed aggregates, frac sand, industrial sands, mineral sands, hard rock, precious metals, coal, iron ore, salt and other granular materials which can be processed through a dewatering screen.


Working principle:
      To dewater material effectively, damp material is feed onto a steep, downward inclined screen surface at the feed end of the Dewatering Screen to achieve rapid drainage. A pool of water begins to form in the valley as material builds up on the slightly upward inclined surface. Counter rotating motors create a linear motion, driving solids uphill, while liquid drains through the screen media. The uphill slope of the screen, along with a discharge weir, creates a deep bed that acts as a filter medium, allowing retention of material much finer than the screen openings.
      When the two vibrating motor that installed vertically on the coal dewatering screen rotate relatively, the eccentric block of two vibrating motors produce rated excitation force. The horizontal excitation force cancel each other out, the vertical excitation force is transported to the whole screen surface through the body mass vibration.

Features:
   1. Low noise, easy to maintain
   2. Large capacity
   3. High screening efficiency
   4. Light weight, easy to disassemble and replace
   5. Stable structure and strong exciting force
Advantage:

   1.Stable structure with strong exciting force
   2.High screening efficiency and low noise pollution created
   3.Durable and easy maintenance
   4.Materials that stuck at the screening mesh can easily remove
   5.Low energy consumption
   6.Large handling capacity.
   7.Light weight, easy to disassemble and replace

Application:
Dewatering screen is widely used in coal industry, ore industry, electricity industry metallurgy industry, mining industry etc.
In addition, PK machinery also supplies bucket elevatorscrew conveyorlinear vibrating screen,circular vibrating screenrotary vibrating screengyratory screen etc., any inquiry, please feel free to contact us!
Website:www.pkmachinery.com
E-mail: info@pkmachinery.com
Tel: +86 373 579 9188
Fax: +86 373 507 1699
Address: 289 Yellow River Road, Xinxiang City, Henan Province, China 

Wednesday, July 22, 2015

How to reduce noise during application of rotary vibrating screen effectively(1)

 Rotary vibrating screen is a powder screening equipment with high accuracy. There are various noise might occur during the operation. The louder the noise will cause the greater damage to rotary vibrating screen, thus it is very important to find out the reasons of noise, analyze the reasons and find out the solutions to solve the problem effectively. The following are the reasons and effective solutions for noise occurs in rotary vibrating screen:

1.In order to fix rotary vibrating screen equipment during the process of transportation, the bolts will be added with the means of transport. However, the bolts that connected to rotary vibrating screen equipment might be left and causing noise during operation. 
Solution: remove the bolts 

2.The clamp bolts are not tighten.
Solution: check and tighten up the clamp bolts.


3.The clamp bolts are not completely jointed.
Solution: open and re-joint the clamp bolts, ensure the clamp bolts are jointed completely.

4.Due to the operation of rotary vibrating screen, the plate that is used for supporting the bouncing ball might be deviated from its place or it might be damaged.
Solution: re-locate the plate to its original place if it is deviated, or replace a new place if it is damaged.


Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screenBucket elevatorScrew conveyorScraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation.
Tel: +86 373 579 9198
Fax: +86 373 507 1699
Skype:pkmachinery09
Address: 289 Yellow River Road, Xinxiang City, Henan Province, China