How to Deal With the General Common Faults of Gyratory Screen?

If Screen body running abnormally such as Sieve unusual sports such as torsional oscillation occurs etc, mainly due to eccentric rotors installed improperly result in main axle bend or bearing damage. For these reasons, you can make the appropriate adjustments.

If mixing occurs, the mainly reason may be screen damaged or screen body seal is lax, Solutions is to replace the screen cloth or fill holes, check the seal strip.

If the output can’t meet the requirement, mainly reasons are multiple: such as the material moisture is too high, mesh blockage, mesh size does not meet the requirements, the belt speed ratio is too low or belt occurs slip, lack of feed rate, bouncing balls serious wear and tear. Solutions is to reduce material moisture, replace screen cloth or change the screen clear network system, check the pulley and adjust the belt tension, increase feed rate, replacing the bouncing ball.

     
When support frame fracture happens, mainly due to the support frame has usage cycle, long-term implants uniform or long-term bearing torsional stresses make itself flexibility failure, then result in fracture. Therefore, in the routine maintenance, you should pay more attention to the condition of the support frame, checked found and replaced promptly, if possible, you’d better replace all the support plate at the same time, and try to make every support plate force uniform, so as to make it consistent with the amplitude .

Advanced Technique Improvement of Gyratory Screen Mesh

In order to meet the requirement of our New Zealand clients who ordered 4 sets of gyratory screen with 2 layers, our screen mesh technique gets a further improvement.
This screen is used for sieving glass, the screen mesh design is different from previous design due to the special characteristics of material, the sealing performance of screen mesh is further improved.
Air hole buckles are embedded at the edge of screen mesh which can also achieve the fixation function to prolong the life span of gyratory screen mesh.
A support mesh is added under the fine screen mesh, it can not only increase the elasticity of screen mesh, but also play a role which can prevent material from piercing through the screen mesh.
Combining innovative thinking and creative power of our R&D Department with the feedback or brilliant suggestion, we are sure we will move a big step in improving our technique. Further information please click:www.pkmachinery.com  

The Application of Gyratory Screen used in the Feed Industry

The Application of Gyratory Screen used in the Feed Industry

Gyratory screen has the advantages of simple structure,large capacity,easy maintenance and low noise.As the new efficient swing type linear screening equipment, gyratory screen can be widely used to different industries. Here PK Machinery would like to introduce you the gyratory screen which used in the feed industry.

gyratory screen

Current feed production, most manufacturers need to pellets and powder materials or intermediate products for secondary screening after crushing and grading, quality and yield of finished feed by good or bad performance grading, cleaning equipment directly affected.Physical movement plane of gyratory screen effectively meet the screening requirements of the feed industry materials.It has the features of high screening efficient,high
precision and  large capacity,good sealing effect and good screen mesh self-cleaning effect etc..

gyratory screen

In addition to feed screening, gyratory screen can also screen the material,such as chemical fertilizer, resins, melamine, soda ash, etc., there are food starch, salt, sugar, milk powder and the like; metallurgy, non-ferrous metals, non-ferrous metals, magnetic materials. If you want to learn more about the gyratory screen knowledge.Please click the following website:www.pkmachinery.com

gyratory screen

What Screen is Used in the Feed Industry--the Gyratory Screen

At present, most feed manufacturers need to sieve and grade the powder material ,granular feed, and the intermediate products after secondary crushing. The quality and output of the feed products are directly affected by the classification and the performance of the equipment. What screen is commonly used in the feed industry? The answer is the gyratory screen. It is widely used in feed industry due to its simple structure, large output, convenient maintenance, low noise.
Under the inertia force, gyratory screen sieve box moves back and forth, driving the screen surface shaking periodically, and forcing feed material on the screen surface jumps along with the screen box, the material which is less than sieve aperture will be discharged from the outlet after continuous rolling and jumping movement, then screening operations complete.

 

Gyratory screen is a new type of high efficiency swing type linear screening equipment ,and also called square swing sieve, it can completely solve the screening accuracy and processing output contradiction of general vibration screening machine, see the following characteristics:
1.Reasonable design, mature technology, easy installation and maintenance, wide application scope;
2.High screening efficiency , precision and processing capacity;
3.Unique design, convenient screen mesh replacing, high utilization rate, long service life;
4.Good screen mesh self-cleaning effect is good, low noise;
5.Good sealing effect, energy saving and environmental protection.

Besides, gyratory screen can be used in chemical, metallurgy, ceramics, non-ferrous metals, food, abrasive, mining and other industries in the accurate screening and grading process. Specific application materials, for example, chemical industry: chemical fertilizer, resin, melamine, soda ash ; Food industry :starch, salt, sugar, milk powder and other; metallurgy, non non-ferrous metals, nonferrous metal, magnetic materials. If you would like to know more about the knowledge of the gyratory screen, please visit: www.pkmachinery.com

Daily Operation and Maintenance of Gyratory Screen

Gyratory screen (similar with Rotex screener) is a high precision standard of fine screening machine, which is mainly composed of screen box, driving device, screen frame, support and vibration damping device, gyratory screen structure is compact, it is mainly used in screening operation like chemical, food processing, refractory materials, building materials industries. Here PK Machinery will make a brief introduction of gyratory screen daily operation and maintenance:

 

1. check if all the components are normal, whether the fasteners are loose or not, especially the vibration motor; 
2. in the process of operation, please stop the machine at once and inspect if any abnormal sound is found , don not put into operation unless eliminate the failure; 
3. it is an initial stage that motor running accumulated within 100 hours, during this period, please fasten the foundation bolt regularly; 
4. you can shut down the gyratory screen after confirming the material inside the screen is empty ,so as to avoid material blockage; 
5. check the screen and clear the screen mesh regularly, check tension condition of screen mesh and see if there is degree; 
6. after about 200 hours of operation, please lubricate the vibration motor bearing, add lubricating oil inside the bearings, the grade is 1# calcium base grease.

Gyratory Screen used for Tea was Delivered to India

On September 11th, 2015, one set gyratory screen ordered by our Indian customer was delivered from Qingdao Port. This kind of machine is used to screen tea and its capacity is 100-150kg/h. According to our customer’s requirements, the engineer selected model 5PXZS1236 to meet the needs.

 

Gyratory screen has 5 layers and the size of screen of every layer is 8 mesh, 10 mesh, 12 mesh, 16 mesh, 20 mesh respectively. So this type can meet customer’s demand well. Actually, this business can realize our mutual benefit.

 

In addition, PK Machinery has abundant experience in doing business with foreign customers and exporting vibrating screen, belt conveyor, bucket elevator, scraper conveyor and screw conveyor for many years. We anticipate your enquiry sincerely.

vibrating screen apply to environmental or sewage treatment industry

There are many people questioning the processing capacity of vibrating screen in sewage treatment, however, we can see the vibrating screen plays an irreplaceable role in environmental industry and sewage industry as it can remove the municipal wastes, particles of heavy metals and fine particle pollutants in sewage effectively.

 

Paper-making industry:
Vibrating screen acts as a filter grid in the pre-treatment of industrial sewage which generated in paper-making industry, and effectively removed large particles of pollutants in wastewater.
Vibrating screen plays an important role in sewage treatment:
1. Sanitary sewage
With the improvement of life quality, the emission of sanitary sewage capacity is also continuously increasing. Although numerous municipal wastes are mixed in the sanitary sewage, vibrating screen has very good application in the pre-treatment of these municipal wastes. 
2. Sewage treatment plant
Sewage treatment plant disposes the sewage by passing through pre-treatment, primary and secondary treatment, advanced treatment and others. We have mentioned that it can play the main role in grid filtration in the pre-treatment process. Then we can utilize the exquisite vibrating screen to carry out fine filtration before sedimentation. This will not only shorten the settling time, but also improve the energy efficiency of the sewage treatment.
In summary, vibrating screen has obvious expression in the field of environmental protection and sewage treatment capacity and function. However, we have to understand that only the more meticulous manufacturing and improve the working efficiency of vibrating screen in all aspects, after that only we can more efficiently utilize these working performances and benefit features of vibrating screen.

                                                                       In addition, PK machinery also supplies bucket elevator, screw conveyor, linear vibrating screen,circular vibrating screen, rotary vibrating screen, gyratory screen etc., any inquiry, please feel free to contact us! 

Website:www.pkmachinery.com
E-mail: info@pkmachinery.com
Tel: +86 373 579 9188
Fax: +86 373 507 1699
Address: 289 Yellow River Road, Xinxiang City, Henan Province, China 

What should We Note during the Operation of Gyratory Screen

Gyratory screen is similar to rotex screener, it is designed with gyratory motion which can obvious improves the distribution of the material. Applicable material includes urea, potash, fertilizer, activated carbon, pellet, ceramic powder, sugar, salt, starch and fireproofing material etc. Here PK Machinery will introduce necessary notes before starting up the screen.

 1. Check the fastened part, safe protection device and lubrication before start-up.
2. Test run without load first for about 3-5mins to see if the rotation direction meets the requirement.
3. Feeding material with normal operation once non-load test run is normal,
4. Check the material discharging condition during running, if any blockage is found, please solve it timely.
5. Check the material distribution on screen mesh is uniform or not, if necessary, stop machine and adjust.
6. If there is abnormal noise or vibration that you have to stop the gyratory screen, please stop machine at once, only when the trouble is eliminated, then you can start up.
7. If gyratory screen is operated in a production line together with other equipment, please start up downstream equipment, then start up the upstream equipment.

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. Our goal is "be the future global leader of mining machinery industry". Have any questions, please contact us without any hesitation.

Website:www.pkmachinery.com                    
E-mail: info@pkmachinery.com
Tel: +86 373 579 9188
Fax: +86 373 507 1699
Address: 289 Yellow River Road, Xinxiang City, Henan Province, China

Gyratory Screen for different industry

Gyratory Screen is a new developed equipment particularly for urea .The main function is to provide accurate separation of materials without product deterioration, thereby resulting greater product yields at higher production rates. This machine consists of top cover, top screen fame, spacer, bottom screen fame, the base space and the screen box. The unique gyratory motion of the near horizontal screen surface and the available screen mesh cleaning system secure the gyratory vibrating screen quality as a high capacity product that efficiently developed for materials screening purposes.

Application
Urea gyratory screen is also widely used in Chemical industry, food processing, refractory materials, building materials, activated carbon,food,PVC powder and other fine materials.
Working principle
Gyratory screen adopts to Rotex technology,we also call it Rotex screen. which obviously improves the distribution of the material, thus it will enhance the screening efficiency and the effective utilization of the screen surface, also reduce the powder content of the final material .This design is totally enclosed without dust pollution,it not only improve the operation environment but also reduce the dynamic ratio and foundation load effectively.

Features
1.Reasonable design,simple structure,stable operation

2.Fully enclosed and energy-saving design

3.Self-cleaning device (bouncing balls) of each layer,anti blockage

4.No vertical movement,screen cloth with long service life

5.Fully enclosed structure, no dust pollution

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. Our goal is "be the future global leader of mining machinery industry". Have any questions, please contact us without any hesitation.

Website:www.pkmachinery.com     

E-mail:anneguo329@gmail.com

Skype:pkmachinery09